Instructor-led training (
ILT)
Onsite dedicated training (
OST)
Price
USD $6,900
Course overview
This course is a service level maintenance & repair training program for shared maintenance operators, and is a hands on course. The course focuses on the operation, interaction and theory of function of the mechanical, electronic, process, pneumatic, fluid, heat transfer, PLC, motion control and substrate transport systems on the HP Indigo press WS4XXX. Participants will learn how to apply theoretical knowledge, hands-on troubleshooting and maintenance skills to resolve problems, install SW patches and implement hardware field change orders.
Prerequisites
A person who meets requirements for the Field Service Engineer (FSE) level course has a background of:
Has successfully completed the shared maintenance training program for the ws4XXX press: U8510S
A minimum of four months experience the ws4XXX press is preferred
Must have Laptop, running Microsoft Windows 2000-XP with available Serial Port
Knowledge of electrical & electronics, system schematics and PC/ Windows
Has a good mechanical repair skills
Be able to perform repair, troubleshooting, preventative and corrective maintenance on complex electromechanical devices and computers
Audience
Qualified HP Indigo digital press shared customers who will be required to perform service routines that include repair, troubleshooting, corrective maintenance and preventative maintenance on the ws4000-ws4050-ws4500 presses
Ways to save
Onsite dedicated training course (OST) at your location
Course objectives
At the completion of this course you will be able to:
Understand of operation and interaction the major subassemblies
Troubleshoot and repair electrical and electronic problems
Troubleshoot and repair mechanical and pneumatic sub systems.
Work with technical support specialists to solve complex problems
Properly observe safety precautions to diagnose problems and perform repairs
Be able to perform mandatory preventive maintenance functions at prescribed intervals
Perform a system back-up and full software installation
Perform installations and field change orders (FCO's) as required
Benefits to you
Increased press uptime and availability
Increase profitability of operations
Course outline
Safety FSE Level
Press safety
Electrical safety
FSE Screens
Touch screens
MMI and Wizards FSE level
Cylinders
ITM replacement
Heating lamps replacement
Encoder flex joint removal & calibration
2nd transfer adjustment
Direct drive replacement (with harmonic torque adjustment)
Ink Cabinet
Remove ink pump
Remove water pump & one-way-valve
Electrical and Programming
Schematic diagrams
Interlock block diagram and wiring
External electronic cabinet Interface to print engine
Print engine electronics
BID adjustments
WHS electronics
PLC replacement , troubleshooting and programming
PLC memory card replacement
WHS network scheme (Profibus, Modbus, CT-net and MPI bus) and problem identification
Unidrive replacement & troubleshooting and programming
Direct drive parameters programming
Input & output module replacement
WHS touch screens replacement/programming
Direct drive system repair, harmonic compensation
Web Handling System Mechanical
Belts tension with ultrasonic meter adjustment
NIP rollers replacement
IMP roller replacement
Proximity sensors replacement
Vacuum box repair
Pneumatic valve troubleshooting
Nilpeter Rewinder
Maintenance and troubleshooting
Nilpeter re-winder diagrams and troubleshooting
Rewinder nilpeter calibrations & troubleshooting
Lens controller replacement/programming
Rewinder TSP replacement/programming
Installation and Web Handling System Alignment
Align & level rewinder to press
Align & level unwinder to press
Leveling of press & reference line alignment
Computer Software and WHS Software
System software overview and installation
Delete and rebuild disk arrays
Replace hard disks and raids
Programming unidrives from FSE laptop
Programming touch screens from FSE laptop
Communicating with Lens controller from FSE laptop
Printable version
